The Fallinje Core Advantage
A Revolution in Ski Construction
Fallinje replaces 5-10 core components and multiple structural layers with a single precision-engineered core—eliminating the complex lamination process that's defined ski construction since the 1950s.
Traditional ski construction with laminated woodcoreFallinje ski construction with innovative coreThis patented, monostructure design eliminates the complexity and variability of legacy construction, enabling sub-millimeter manufacturing precision, tighter tolerances, and consistent, measurable performance on snow.
Manufacturing Advantages
Fewer Steps, Lower Costs: By reducing the bill of materials by up to 60% and eliminating over 40% of production steps, Fallinje’s core supports automation-friendly, cost-efficient manufacturing. This results in lower unit costs, reduced waste, and scalable production capacity.
Precision and Consistency: Automated processes and digital prototyping enable rapid iteration and high repeatability, minimizing human error and ensuring every ski meets exacting specifications.
Sustainability: The simplified material set and streamlined process support a lower-carbon, lower-waste manufacturing footprint, with future plans for full recyclability and closed-loop production.
Performance Testing
Data-Validated Results
Recent A/B testing with partners like Weston and Icelantic demonstrates that skis built with the Fallinje core outperform traditional wood-core skis across the majority of technical metrics.
Head-to-Head Results
- Fallinje skis led in 8 out of 11 measured categories
- Edge smoothness: +5.12 points
- Edge similarity: +6.02 points
- Weight release: +4.17 points
Key Takeaway
Traditional wood cores led only in a few rotational and timing-based metrics, with the difference in overall carving and turn closure negligible—demonstrating that Fallinje's innovation delivers real-world, measurable gains without trade-offs.
Intellectual Property
Fallinje’s technology is protected by multiple patent-pending innovations
Technical Specifications and Material Properties
Single-Material Core: Our core technology utilizes a proprietary material engineered for strength, flexibility, and durability. Unlike traditional wood or composite laminates, the Fallinje core is precision-machined to tolerances under 1mm, ensuring every ski behaves exactly as designed.
FEA-Guided Design: Finite Element Analysis (FEA) confirms that the Fallinje core delivers greater torsional rigidity than traditional constructions, translating into superior edge hold and stability at speed.
Monostructure Durability: The single-material approach eliminates inter-layer failure modes, such as delamination, resulting in longer-lasting skis with fewer points of mechanical weakness.
Compatibility: Designed to work seamlessly with industry-standard PTEX bases, steel edges, and conventional bindings, Fallinje cores enable rapid integration into existing ski manufacturing lines.
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